-The modern world of film coating and surface treatment requires innovative and cost-effective methods to meet the global needs of demanding customers. Sigma has developed an innovative family of coatings and surface treatment processes to meet and the demanding needs of new applications for surface functionalization and multilayer coatings.

-Sigma can provide these solutions in the form of individual components to retrofit existing equipment, or design and build complete turnkey systems to customer specifications.

-During the past several years, Sigma scientists and engineers have developed, at near molecular level, several innovative coating processes and surface treatment systems for coating paper, fabrics, plastic films metal foils and articles with complex shape geometries. These systems feature multiple functionality solutions for surface treatment and the application of metal, metal oxides and polymer coatings.

-Coatings and surface treatments can be applied at speeds higher than 1000 feet per minute. Single layer coatings can be precisely engineered and applied in thickness from 0.1 micron to a few microns. Multilayer coatings can also be applied and provide several thousand precisely controlled alternating layers of metals or polymers.

Turnkey systems can incorporate the following treatment and coating technologies:

  • Plasma Treatment - Batch and Continuous
  • Polymer Grafting - Batch and Continuous
  • Thermal Evaporation - Batch and Continuous Webs
  • Multi-Source Electron Beam Evaporation - Batch and Continuous Webs
  • Multi-Cathode Inline Sputtering - Batch and Continuous Webs
  • Vacuum Deposited Polymer Films - Batch and Continuous Web
  • Chemical Vapor Deposition - Batch
  • Electron Beam and UV Polymerization - Batch and Continuous Webs
  • Cathodic Arc - Batch
Applications are numerous and include:

Food Packaging

  • Monoweb Packaging Materials
  • Oxygen Barriers Films
  • Moisture Barrier Films
   

Optical Coatings

  • Visible
  • IR Spectrum
  • Clear
  • Haze
  • Opaque

Metallized Capacitor Films

  • High Energy Density Film
  • Hybrid Films
  • Superior Thermal, Mechanical and Electrical Properties

Other Uses

  • Primer and Tie Coating
  • Protective Coating
  • Graphic Arts
  • Flat Panel Displays, Electronics
  • Decorative Coatings, Color Coatings
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